The Case for Cans

Yesterday we published a Guest Posting by Gary Leigh, the founder of GO Kombucha The Risks of Packaging Kombucha in Aluminium Cans. This article, reprinted from the Fall 2021 edition of SYMBIOSIS Magazine, features a few of the many brands who have chosen to sell canned kombucha. We are interested in hearing the views of other companies that have chosen cans and encourage them to post comments (below).

Doing the Can-Can

Cans are environmentally friendly, recyclable, and acceptable in venues that don’t allow glass. Many eco-conscious brands encourage consumers to recycle glass. However, for some consumers and fermentation purists, concerns about leaching from liners mean they are unwilling to consider this option. Can kombucha in cans win over consumers? Here are some brands that believe they can.

Kombucha Town, Bellingham, Washington 

Kombucha Town was among the first to sell kombucha in cans. Founder Chris McCoy notes that: “Newer kombucha consumers are more accepting of beverages in cans. They understand the need to have a stable, conditioned product that does not continue to ferment in the can. They’ve seen a growing acceptance of kombucha in cans but acknowledge there is a strong bias among established kombucha consumers for glass. They look for ways to carry refreshments to picnics, beaches, and outdoor venues where cans are easier to transport.” McCoy had to overcome the challenge of can shortages resulting from the pandemic as major soda and beer brands’ demand skyrocketed. He had independent labs run extensive tests on his product to ensure the can lining does not leach into acidic liquids. He’s satisfied that the linings designated BPA Non-intent (BPANI) developed by the can manufacturing industry certifies the material does not contain any BPA and are safe for consumers. Kombucha Town also supplies kegs to consumers who consume larger quantities at events.

Spring Branch Kombucha, Springfield, Missouri 

Jessica and Chris Ollis started Spring Branch Kombucha as a draft-only business in 2018, selling to distributors in kegs. However, the pandemic significantly accelerated the move into cans, and they have been shipping and selling in cans for the past year. 

Chris notes that “The drawback with glass bottles is that they are not suitable for more active lifestyles where consumers want to enjoy kombucha around a pool or need lighter weight for backpacking trips. Logistically, packing bottles for a road trip can be more challenging than stacking a couple of 4-packs into a cooler. Plus, a single serving 12 oz can is just the right amount for many situations and much less expensive when shipping directly to consumers from our e-commerce store.”

Consumers seem to be more likely to recycle aluminum than glass. Chris also noted the influence of the craft beer industry, where many high-end brewers moved into cans for premium beverages without losing credibility or consumers.

In the reopening, keg sales have recovered, and they are pleased to offer both environmentally friendly packaging options. Many customers enjoy the product on draft. So having both options provides for maximum flexibility and choice.

Whalebird Kombucha, San Luis Obispo, California 

Whalebird founder Mike Durighello started distributing hard kombucha in cans at the end of 2020. Before the pandemic, most of their business was with large offices on draft. Their primary distribution of kegs to hundreds of offices evaporated overnight. They pivoted to hard kombucha differentiated by not having the “yeasty and bready” taste typical of much hard kombucha. They chose to ferment a clean tasting drink which dovetailed with a move into cans. They’ve supplemented their three flavors of hard kombucha and five classic flavors with a new line-up of hard seltzers. They anticipate a resurgence in kegs as offices reopen.

Further growth of draft kombucha faces the challenge of securing tap space for typical one-sixth five-gallon kegs compared to the half-barrels of beer that bars prefer. Mike recommends smaller brands get into grocery stores where the ‘planogram’ schematic (a visual representation of products on display) enables growing shelf space as sales numbers justify space at each quarterly reset.

Nunc Living Jun, Buckingham, England

Sustainability drove Nunc’s decision to use cans. However, canning is expensive compared to bottling. While purchasing a bottle capping machine costs less than £100, a can seamer is at least £600. Given the expense of canning, Nunc used a beer gun to fill cans in the beginning. But this manual approach was not scalable. When Nunc outgrew it, they purchased a four-head can-filling machine for £4,000 (the equivalent bottling machine is half the price). Co-founder Andrew Mills says, “Our next step is a semi-automatic canning line, which will cost at least £20,000, so we may have to outsource canning to a third party.” He adds that “While the decision to use cans over bottles is expensive, offsetting this is lower ongoing operational costs. It costs less to send out orders, cans are cheaper, and they have reduced storage costs. Our customers have responded favorably due to the environmental benefits.”

Pros and Cons

This article originally appeared in the Fall 2021 edition of SYMBIOSIS – the Official Journal of Kombucha Brewers International. Both print-on-demand and electronic versions of the magazine are available for purchase.

Symbiosis Magazine - Fall 2021

KBI PUBLIC Magazines: Symbiosis Magazine – Fall 2021

SYMBIOSIS Magazine is the official Journal of Kombucha Brewers International. Enjoy brewing tips and techniques, equipment reviews, industry stats and information to improve your business. Plus well researched scientific articles on the health benefits, brewery member profiles, food pairings, and…

Find out more on MagCloud

You may also like...

23 Responses

  1. the_editor says:

    Update: Andrew Mills of Nunc Living Jun weighs in on the debate about the risks of aluminum cans:

    The study referred to in the article states “This study investigates and evaluates the performance and quality of two well-known energy and soft drinks brands, Green Cola and Red Bull. Recent health hazards and concerns have been associated with aluminium leakage and bisphenol A (BPA) dissociation from the can’s internal protective coating”. It has long been known that the primary concern with cans leaching was the use of BPA in the linings, and this study confirms the findings of other studies. However, most can producers no longer use BPA (in 2019, 96% of cans produced globally were BPA free), and the linings that are being used today are far less likely to leach harmful substances.

    And if you really want to be picky, there is also the chance of leaching from glass – certain coloured glass bottles can contain heavy metals like lead and cadmium, and it is possible in acidic conditions over a long period of time for there to be leaching of silica or other elements.

    All materials that come into contact with food/beverages are subject to stringent testing globally (the FDA in USA, FSA in UK, etc), and this testing is based on the latest scientific research.

    Further, there are numerous other beverages (for example, soft drinks and fruit juices) with high acidity that have long been packaged in cans without any widespread health issues linked to the packaging. Coca Cola has a pH of between 2.3 and 2.7 and was first packaged in cans in 1955.

    It is in all Kombucha brewers best interests to ensure their drinks are the best they can be, which includes ensuring the cans they use are BPA free.

    I think it is safe to say that the risk of cans leaching is overestimated in the context of kombucha.

    Meanwhile, the benefits of cans outweighs glass and any fear of leaching. Aluminium cans are infinitely recyclable, there are fewer emissions when transporting cans compared to bottles. They protect the contents from UV light, which definitely degrades the quality of the contents, and more.

  2. the_editor says:

    One of the leading brands in the USA, Brew Dr, compared glass bottles and cans (they sell in both)

    Several of you have asked about the scientific differences between kombucha in bottles vs. cans and why the shelf-life is different.⁠⁠
    ⁠⁠
    A can is a great vessel for kombucha because no light or air can get in and degrade the liquid. And, cans today have a safe non-BPA liner that can easily handle the low pH value of kombucha.⁠⁠
    ⁠⁠
    Glass bottles have longer durability than cans which is why the shelf life of kombucha in cans (6 months) is based on test results for the durability of the can liner, whereas the shelf life of kombucha in glass bottles (12 months) is based on how long the product inside of the bottle is fresh and tasty for. ⁠⁠
    ⁠⁠
    Now ya know! ⁠⁠
    ⁠⁠
    So which one are you reaching for next?

  3. the_editor says:

    Radiate Miami posted on Instagram their reasons for choosing cans:

    Embracing Sustainability, One Can at a Time!

    We’re committed to making a positive impact on the environment while providing you with delicious and refreshing kombucha. That’s why we’ve chosen aluminum cans as our preferred packaging. Here’s why:

    Sustainability Champion: By opting for aluminum cans, we’re reducing our carbon footprint and embracing a more sustainable future.

    Infinite Recycling: Our aluminum cans are 100% recyclable and can be endlessly recycled without losing quality. Join us in closing the loop and contributing to a circular economy. 75% of aluminum that has ever been made is still in use. This is because metal can be recycled over and over again.

    Choosing aluminum cans as a packaging solution aligns with the principles of the circular economy, promoting a more sustainable and environmentally conscious way of doing business.

    Protecting Freshness: Aluminum cans shield our kombucha from light and oxygen, ensuring that every sip is as invigorating and flavorful as the first.

    Lightweight & Portable: Our cans are perfect for your active, on-the-go lifestyle. Take Radiate Miami with you to the beach, yoga class, or wherever your adventures lead!

    Aluminum cans are lightweight, resulting in reduced transportation energy and emissions. The recycling process produces less greenhouse gas emissions and generates less waste.

    How about glass? 80% of all glass that enters the waste system ends up in landfills. Only 20% gets recycled. Once ion the landfill, glass bottles take 4,000 to 1 million years to decompose.

    Join us in making a conscious choice for a greener planet. Together, let’s radiate positive energy while enjoying the refreshing taste of kombucha!

  4. the_editor says:

    Denver, Colorado-based Twin Monkeys (“leaders in modular and compact canning solutions for all craft beverages.”) lists the advantage of cans:

    An Advantage to Canning vs. Bottling: Lower Shipping Costs

    There are many benefits of aluminum beverage cans over glass bottles. Aluminum cans are much lighter, are recycled more abundantly, and offer superior protection against UV light compared to glass bottles. The sustainable advantage of cans over bottles should be a significant factor in any decision-making process, but they’re also better for profit margins.
    Aluminum cans are better for both the beverage they contain and the environment in which they’re made by a large margin. The cost and energy savings—from manufacturing, shipping and filling, transporting filled cans, and eventually recycling them back into the supply process—are considerable.

    Green Packaging

    Aluminum cans are typically made of 73% recycled material, compared to 23% recycled content for glass bottles and less than 6% for plastic containers. Aluminum is recycled at a much higher rate than glass or plastic—20% more often than glass bottles.

    Aluminum cans require much less packaging than glass bottles or other alternatives, reducing the amount of energy spent in the production of cardboard as well as preventing further deforestation by reducing the demand for paper products.

    Energy-Efficient Aluminum Cans

    The sustainable advantage of cans isn’t limited to shipping. Logistical benefits can further improve the profit margins of both a beverage producer and its customers. Through increased efficiency in both warehousing and point-of-sale storage, aluminum cans further minimize their carbon footprint by requiring less space to store and by being easier to cool than glass bottles.
    They can be stacked much more densely, and because the average thickness of an aluminum beverage can is thinner than a human hair, they can be chilled to serving temperature much more quickly than beverages in glass bottles.

    Highly Recyclable

    Post-consumer, aluminum is a clear winner again—by an even more impressive margin. A recent report by EuroNews compared the energy savings when recycling a metric ton of glass and when recycling the same weight in aluminum. Recycling glass saves 42 kilowatts of energy and 54 cubic feet of landfill space. Aluminum, when recycled, saves 14,000 kilowatt-hours and 270 cubic feet of landfill space.

    In terms of fossil fuels, the savings are more pronounced yet again. Recycling glass saved an estimated 91 liters of oil—about 24 gallons. Recycling aluminum saved 6,545 liters—or over 1,700 gallons—of fossil fuel consumption.

    Benefits of Aluminum Cans over Glass Bottles

    • Aluminum cans can be filled much more quickly because of their shape, increasing efficiency.
    • Aluminum cans are cheaper to produce, contain significant recycled content and have a much smaller carbon footprint than glass bottles.
    • Bottles are difficult to stack without stabilizing packaging—cans can be stacked easily, saving space and reducing packaging waste.
    • Cans provide superior protection against UV light and oxygen contamination.
    • Aluminum cans are much cheaper to transport and require less fuel when compared to glass bottles.

    Aluminum vs. Glass: Which Is Better for Shipping?

    Aluminum cans are a better option than glass bottles when it comes to shipping rates by a wide margin. Cans reduce package weight on average by 40% compared to glass bottles, which reduces transportation costs both from the container manufacturer to the brewery and from the brewery to market.

    There’s more than one way to increase profit margins—loss reduction is a significant factor. Due to their fragile composition, glass bottles are much more prone to loss due to breakage or other accidents than aluminum. Opaque, light-proof aluminum cans also provide superior protection from the effects of UV light. Aluminum cans reduce spoilage and ensure delivery of a high-quality beverage to the consumer, with all the benefits of its light weight.

    A 12-ounce capacity can is considerably lighter than a glass bottle—less than half an ounce for aluminum versus eight ounces for glass—but shipping rates aren’t the only savings in this scenario. The lighter weight means much less energy is used to transport beverages in aluminum cans, making their carbon footprint much smaller than other alternatives. In fact, aluminum cans result in significantly less greenhouse gas emissions during their lifetime than either glass or plastic containers.

    Aluminum: Eco-Friendly, Efficient, and Profitable

    A beverage will travel from the brewery or canning facility where it is packaged to warehouses or distribution facilities where it will be stored before eventual transport to the point of sale. Because of their high stackability, aluminum cans reduce shipping costs and costs associated with warehousing.

    Fewer labor hours are needed to load and unload pallets of canned beverages compared to glass bottles, which also reduces the amount of consumed energy. The same is true on the front end, where retailers can store and move canned beverages more easily and efficiently.

    The benefits of cans over glass bottles or plastic alternatives are evident. Cans are more cost-effective, better for the environment, have increased ease of handling—and are more widely preferred by the consumer.

  5. the_editor says:

    Calgary, Alberta-based Cask Canning outlines their requirements for canning kombucha:

    Kombucha is the new super beverage getting squeezed into aluminum cans — and for good reasons. The amazing can provides maximum portability and environmental benefits that are aligned with Kombucha’s target market.

    The Power of Cans & Kombucha

    • Our systems use food grade stainless steel fill heads compatible with stronger sanitization agents used for kombucha cleaning processes and an automated CIP (“Clean in Place”) function.
    • For Kombucha brewers canning other drinks on the same system, our quick-connect fill head design makes for additional versatility in eliminating any risk of cross contamination and easily shifting can-size changes.
    • Cask canning lines accommodate numerous kombucha-appropriate can sizes, in any Standard, Slim or Sleek formats ranging all the way from 163mL/5.5oz to 568mL/19.2oz. Changeover time between differing can heights can be as quick as 30 minutes, and under 60 minutes when changing between diameters.
    • Multi-diameter can versatility creates packing opportunity for other craft beverages including beer, cider, coffee and soft drinks.
    • Cask’s level-sensing probes ensure more consistent fills than other technology (timed filling systems, for example), to eliminate variables in brite tank head pressure or temperature that can lead to over- or under-filled cans.

    Pre-Package Planning for Kombucha

    • Cask and Ball Corporation, the world’s largest aluminum can producer, will work closely with you to ensure that your kombucha is ready for the mighty aluminum can. Kombucha brewers will submit a two quart (64oz) sample of their kombucha to the laboratories at Ball, and their chemists will test the corrosivity of the product. It takes generally 1 to 2 weeks to get results back from the Ball lab.
    • They will be looking at pH, free SO2, copper and dissolved oxygen (DO), among other factors. Ball will only allow kombucha that meets their specifications to be packaged in their cans to ensure your product will be shelf stable and remain of the highest quality.
    • A State of California Proposition 65 compliant BPA Non-Intent (BPANI) liner is available from Ball Corporation.
    • BPA can come from many sources, including water used in beverages, metal pipes use to transport water and other ingredients used to make beverages.
    • Using BPANI linings means that no BPA was intentionally added to the lining by Ball or Ball’s suppliers.

    Technical Requirements for Kombucha Canning

    • Pressurized tank to approx. 15 psi to feed the canning system.
    • Understanding of shelf stability, additives or pasteurization for microbial control and health and safety, and regulations/approvals through the appropriate process authorities and applicable regulatory bodies.
    • Successful and safe kombucha canning requires careful management of live and fermentable material in every can, to avoid problems under all storage and shipping conditions.
    • Requirements for cold storage should appear on all can labels.
    • Alcohol content limits must be strictly followed to meet applicable regulations.
  6. the_editor says:

    This April 2019 roundtable discussion hosted by The Kombucha Hunter featured seven brands that make the case for cans.

    It featured:

    Notable comments:

    BETTER BOOCH: I think for most people who fear cans, it has to do with the idea that harmful chemicals can leach into the drink due to kombucha’s naturally acidic properties. It’s funny, people have no issue drinking coffee out of a can or plastic bottle, or soda, both of which are much more acidic than kombucha, but seem to still fear kombucha in a can. The truth is, leaching in packaging of any kind only happens at oven-hot temperatures, and even then, it’s got to sit for a very long time at that high temperature. Our kombucha is not pasteurized, so we bottle and ship at a cold temperature. An argument can be made that canning actually preserves the product more effectively—a tighter seal, no UV rays, etcetera.

    KOMBUCHA TOWN: There is a big difference between home brewing and the level of scrutiny that goes into packing and production on the commercial scale. Cans have been considered safe for human consumption by the Department of Health, the FDA, the Canadian Health Agency as well as the European healthy agencies for decades. Also as of fall 2017, all domestic can manufactures were required to certify that no BPA is used in the production of their cans.

    GREEN BELT: Craft beer saw the same can revolution 5 years ago and very few craft can beer haters still exist in that category because they have seen the benefits of cans. Cans have some very distinct advantages over glass without comprising flavor at all. Cans allow for us to deliver our premium kombucha at a more affordable price due the package being lighter, one serving size, and less material per ounce of kombucha.

    ROOT WILD: Cans do not leach contaminants into the kombucha, and they do not kill the culture. Our kombucha is very much alive and very happy in the cans, and we are very happy with the way our kombucha tastes in the can! Dealing with bottle conditioning created a variable that we wanted to avoid. By using brite tanks we significantly slow down the fermentation process and really capture the kombucha’s freshness. We use a mobile canning unit, which means an outside party brings their giant/expensive/technical piece of machinery into our space, packages the product very efficiently and leaves. This piece of equipment takes up almost half of our facility and cost three times as much as our entire operation. Owning one is not an option and, as far as I know, a mobile bottling line is also not an option. Hence, cans!

  7. the_editor says:

    Hard kombucha maker Flying Embers posted May 2024 update on Canned Kombucha & Why Canned Is Better:

    When you think of kombucha, you might visualize the tangy drink lined up on grocery store shelves in glass bottles. We hate to break it to you, but you might want to adjust that fantasy.

    Why? While you might be used to seeing kombucha in glass bottles, aluminum cans are becoming the new preferred packaging. With its preservation abilities and reduced environmental impacts, the future of booch is canned.
    Why Drink Kombucha From a Can? 6 Reasons

    1: The Impact of Bottles on the Environment

    Glass might be recyclable, but it poses a significant threat to the environment — possibly even more than plastic. Both plastic and glass take hundreds of years to decompose and can harm wildlife if they end up in nature.

    Glass is made from a combination of raw materials, all of which have to be mined. Mining is not an eco-friendly process, harming wildlife, ecosystems, water, and air along the way. The extraction of raw materials also uses a lot of energy, leaving behind a slew of pollution in its wake.

    Turning raw materials into glass isn’t energy-efficient either. Glass is made by heating the mined materials to volcanic-level temperatures — we’re talking up to 1,700 degrees celsius. Once heated, the mixture is cooled back down to get glass. The heating and cooling process requires a lot of energy and can further contribute to pollution.

    On top of that, glass is heavy and breakable, making its transportation another energy-eating hassle, but we’ll get more into that later.

    2: Cans Are Easier To Recycle

    We’ve all heard that we should reduce, reuse, and recycle. When it comes to our kombucha, we want to make sure that all our packaging is recyclable and, better yet, easy to recycle. That’s why we use aluminum cans for all of our drinks.

    Aluminum is easily recycled; in fact, we can recycle 100% of an aluminum can and reuse it for new cans. Because it’s so easy to reuse aluminum, less aluminum has to be mined, reducing the destructive effects of mining on the earth.

    Unlike glass, aluminum won’t shatter or break easily, so it’s more likely to end up in a new product than broken into thousands of shards somewhere. This property is a huge contributor to why aluminum cans are the most recycled item on the planet.

    3: Cans Cost Less To Ship Worldwide

    We’ve all had to pay shipping and handling fees at some point — and it’s not always cheap. To cut down on our costs (and yours), we use aluminum cans over glass bottles.

    What makes aluminum cheaper to transport? It’s the same thing that makes aluminum easier to recycle — aluminum doesn’t break as easily. Aluminum cans can be packed closely together, so more cans can be transported at once.

    Glass, on the other hand, requires more cushioning between bottles in case the delivery truck hits a bump in the road. Bottles have to be more spaced out, so fewer bottles can be transported in a single delivery.

    And if something breaks, the kombucha spills out and has to be brewed, packaged, and transported all over again, using more energy in the process. On top of that, glass is heavy and requires more overall energy to transport, furthering its carbon footprint.

    Shipping aside, more lightweight packaging makes all transport easier. Whether carrying cans into your house from your car or packing them for a picnic, the lightweight, space-saving nature of cans makes them the obvious choice for any adventure.

    4: Cans Preserve Kombucha’s Refreshing Taste

    Another reason we love cans? They’re the best for keeping our booch tasting fresh and flavorful. We want every drop of our kombucha to taste just as fresh as it does when we finish fermenting, and cans are the best option for preserving our unique, innovative flavors.

    How do cans preserve flavor better? Well, one reason is that, unlike transparent glass bottles, aluminum cans don’t allow any light near the liquid inside. We love extra vitamin D on our shoulders, but not near our booch — light can actually alter the taste.

    Another enemy to perfect flavors? Air. Bottles with lids may let in more air than the pop-top tabs of cans, which adds more risk of excess air affecting tastes.

    5: Glass Is a Fast-Depleting Resource

    Glass might seem like a common material, but it doesn’t grow on trees. Glass is actually made from sand, soda ash, and limestone, and, well, they don’t grow on trees either. These materials must be mined, and the process isn’t too kind to the environment.

    Mines can disrupt ecosystems for plants and animals with noise pollution, water pollution, and developing the land to a point where it’s unlivable for wildlife.

    Both mining and the glassmaking process use a lot of energy, further straining the environment. When the sand, soda ash, and limestone are heated up and melted back down to turn them into glass, a lot of energy is used in the process.

    The worst part? The materials that make up glass are nonrenewable — once we run out, we’re out. Glass can be recycled and reused, but it doesn’t recycle as easily as aluminum. When it comes to sustainability, it makes more sense to use cans over glass.

    6: Learning From the Craft Beer Can Revolution

    One of the best things about beverages is that there are so many different drinks to try. Drinking is an adventurous experience, and the surge in craft beers’ popularity proves that people love trying new drink experiences. And one of the easiest ways to enhance a unique drink is with an equally memorable can.

    Unlike big beer producers, craft beers tend to lean towards cans over glass bottles. You might’ve walked through a craft beer section of a store and noticed the shelves dotted with brightly colored cans with eye-catching artwork. With craft beers, the drink experience starts with the visual exterior to set the tone.

    While we’re more into hard kombucha than craft beer, we share the same desire to create drinks that are carefully crafted to enhance simple pleasures. We put our own twist on colorful cans so that the exterior of our drinks reflects all the goodness waiting inside. You might not want to judge a book by its cover, but judging our kombucha by our vibrant, lively cans is okay with us.

    Canned Hard Kombuchas You Have To Try

    Suddenly craving a can of hard kombucha in your hand? Us too. Here are a few recommendations of some of our favorite brews to lighten your mood and liberate your spirits.

    >Orange Passion Mimosa: Bright, Smooth, and Juicy

    Never had hard kombucha before? Totally okay. If you’re just getting into kombucha, why not start off with a familiar flavor?

    Our Orange Passion Mimosa has the juicy orange flavor of a traditional mimosa, complemented by the tangy taste of kombucha. We’ve added notes of passionfruit and guava for an additional tropical twist.

    >Grapefruit Thyme: Tangy, Aromatic, and Fruity

    Kombucha is known for its refreshing, tangy taste, and we’ve created a drink to perfectly complement those qualities. Our Grapefruit Thyme hard kombucha starts with the spirited, aromatic flavors of pink grapefruit that reflect the characteristic tang of kombucha. It’s followed by a crisp hint of thyme for a refreshingly finish.

    If you need some new Instagram content, look no further. All the goodness is wrapped up in a white can with grapefruit pink accents.

    >Pineapple Chili: Bold, Bright, and Tropical

    If you’re feeling extra adventurous, reach for a can of our Pineapple Chili hard kombucha. This drink starts with the boldly sweet flavor of pineapple, gracefully interrupted by the heat of spiced chili for a blissfully balanced brew.

    Canned Kombucha Is Here To Stay

    As the world moves forward on the path to sustainability, canned kombucha will continue as the most eco-friendly way to package your favorite booch or beverage. And since aluminum cans can be recycled over and over, you can enjoy all the kombucha you want without adding to your carbon footprint.

    Sources:

    Glass Bottles Have a Larger Environmental Impact Than Plastic Bottles- Study | Earth.Org

    Let’s Compare: Cans vs. Glass vs. Plastic Bottles | Greenpop

    Plastic vs. Aluminum vs. Glass: Which Packaging Should You Choose? | RecycleNation

    Why Canned Beer Is Way Better Than Bottled Beer | Business Insider

    Is glass harmful to the environment? | The Waste Management & Recycling Blog

  8. Ian says:

    Portland, Oregon-based Lion Heart Kombucha posted a list of reasons they chose cans over bottles to Instagram:

    Sip on Sustainability with Lion Heart Kombucha
    At Lion Heart Kombucha, we are committed to making choices that benefit our planet. That’s why we choose aluminum cans over glass bottles. Here’s why:
    Lighter weight for easier carrying and reduced transportation emissions.
    Highly recyclable, contributing to a circular economy.
    Durable and safe, ensuring your kombucha stays fresh and secure.
    Join us in making a positive impact while enjoying our refreshing kombucha. Together, we can make a difference!

  9. the_editor says:

    A paid placement by the Can Makers Committee in The Grocer (Oct 2, 2024) is titled ‘How beverage cans enable optimum differentiation and shelf-standout‘.

    With beverage cans already ahead of the field on sustainability, their modern and colourful design potential, with infinite possibilities, also has the power to differentiate brands on-shelf, giving them a standout wow factor.

    Around the world, beverage cans are witnessing historic levels of growth. According to one article, approximately 75% of new beverage launches in North America now appear in cans, which is more than double the rate of five years ago.

    Meanwhile, the market for beverage cans is expected to see a compound annual growth rate of 2.8% in the UK between 2024 and 2030, according to another study.

    In fact, trade body Can Makers’ research has revealed that more than a quarter of UK consumers are buying more canned beverages than ever before, with the increasing variety of premium beverages in cans, including high-quality wines and bar-quality cocktails, leading to more consumers (63%) trying a new drink in a can.

    So why has the beverage can become so popular of late?

    Beyond some of their more obvious benefits, such as relative sustainability compared to other beverage packaging – including their lightness, recyclability and flexibility – beverage cans present the perfect foil on which to create a huge variety of intriguing designs.

    Not only does the can offer a 360-degree canvas to help brands differentiate themselves but also, as brand design company Paropop explains in an article, with a surplus of brands competing for shelf space in the world of beverages, “product differentiation is critical”.

    “The beverage can design is a smart way to promote your brand. It is the most cost-effective marketing tool available and can be used in many ways,” adds Paropop. Among these, it cites creating awareness and recognition of a brand name or logo, as well as boosting brand awareness and creating standout on shelf.

    A good can design is also able to attract new customers, who might hitherto have been unaware of a particular brand.

    Clear attractive packaging designs motivate consumers to make purchasing decisions and enable brands to stand out on the shelves, agrees another article by Can Pack, which highlights how can design “can also influence consumers’ emotions through aspects like colour, typography and material”.

    “The psychology of colour plays an incredibly important role in packaging and marketing. The right choice of colour(s) can significantly increase brand recognition/association, and influence purchase decisions. This tool becomes even more powerful when combined with special patterns, effects and textures.”

    The route to modern-day success

    In a recent study on can design, entitled ‘Aluminium Beverage Cans: A Journey Through Design Innovation’, Can Makers examines why cans have become a go-to packaging format for new market entrants and major brands in the beverage industry. “Technological advancements have transformed the aluminium can into a versatile packaging format, suitable for a diverse and growing range of beverages, from everyday products to luxury brands,” notes Tim Conybeare, chairman of trade body Can Makers and commercial director UK & Ireland at Crown Bevcan EMEA.

    “The shift from analogue to digital processes has created an industry where high-speed production lines are now capable of printing approximately 2,000 cans per minute using a ‘dry offset printing process’. Meanwhile, the digital process employed in can design means that technical teams are now able to use advanced software to translate artwork into precise print-ready files.”

    While innovation in printing technology has made the production process cheaper and more efficient than ever, the sheer flexibility that it brings to can design is unparalleled. Beverage brands opting to present their products in a can are able to choose from matte, tactile and even thermochromic finishes that change colour with temperature, or customisable prints, says Conybeare.

    What’s more, variable printing techniques enable up to 24 graphic variations per run to be printed, allowing for even more differentiation for seasonal (such as Halloween or Christmas) and limited-edition packaging, for example.

    Looking to the future, innovation in can design is only set to be enhanced as technology evolves. “The possibilities presented by AI have yet to be fully realised and present fascinating prospects, including the digitisation of the sample matching process and the development of a Pantone colour chart specifically for the metal decoration industry,” says Conybeare. “There is no doubt the stage is set for brands of all sizes, including an increasing number of new entrants to the market, to drive growth in every category.”

    The consumer angle

    There is also little doubt that consumers are attracted to certain types of can, either because of the values they convey to their peers or simply for the convenience angle.

    In recent research commissioned by Can Makers, four out of 10 consumers say they had bought more alcoholic beverages in cans instead of visiting a pub, due to the cost-of-living crisis, while the trend for low and no alcohol options has seen more than a quarter of consumers trying a new soft drink in a can.

    Plus, respondent groups highlighted the appeal of smaller ‘slimline’ cans, which were felt to be more elegant, nicer to hold and conveying a more premium/quality values related to the drinks they contained.

    Can Makers Accolades

    To recognise the growing influence of can design and those brands taking it to a new level, Can Makers has introduced a bi-annual Design Award Accolades programme, where representatives from the trade body’s committee, including design and print experts, meet quarterly to recognise can design cohesion across brand, shelf standout and the innovative use of inks, among other attributes.

    Those brands recognised for excellence in design and use of design to create an impact are awarded an Accolade logo, which they can then use on their packaging.

    “Contemporary beverage cans have transcended mere functionality, becoming a canvas for brands looking not just to participate but to make a lasting impact and set new standards in design,” says Tim Conybeare, Can Makers chairman. “As the can is adopted by an increasingly wide variety of brands either launching exclusively in cans or offering consumers a new format, the market has never been so competitive. The Can Makers Accolades were launched to celebrate excellence in design and recognise its vital role in helping brands to differentiate and drive growth.”

    One company that achieved the Can Makers Design Award Accolate last year was Genius Brewing’s Gen!us IPA can, which adopted a blue-on-gold design – an inversion of its Gen!us Craft Lager can – while mirroring core brand elements including its logo and 3% laurel. According to co-founder Jason Clarke: “In a craft beer segment awash with garish colours and visual gimmicks, the Gen!us IPA can had to be eye-catching yet subtle, elegant yet distinctive”, and the company paid tribute to its talented design team for creating the new look.

  10. the_editor says:

    Mun Ferments, Spain, posted on Instagram:

    If you want to go even further with your @munkombuchaorganic we bring you the perfect solution.

    You know we’re fans and unconditional of glass. In fact, we pioneered the making of fermented tea packaged in this material and we won’t give it up because we love soooooo much the possibilities it offers.

    But, let’s not cheat ourselves, sometimes you don’t need to worry about anything. With our new #Casual in can we make it easy for you. It’s lighter, absolutely durable, and fully recyclable. Oh, and don’t worry, it’s BPA free.

    With a capacity of 330 ml and 4 flavors of our version with which to enter the world of kombucha is a pleasure: Ginger & Lemon, Red Berries, Turmeric and Original.

  11. the_editor says:

    Los Angeles based Better Booch makes the case for cans:

    5 Reasons Cans Are Better Than Glass for Kombucha

    Close your eyes and picture yourself holding your favorite high quality kombucha… are you holding a glass bottle or an aluminum can?
    When it comes to the question of aluminum cans vs glass bottles, there has been, historically, a kombucha industry standard of glass packaging. Maybe it’s the perception that glass is more sustainable or that beverages packaged in glass bottles are higher quality than their canned counterparts but you may be surprised to learn that the opposite is true. Below we’re breaking down 5 reasons cans are better than glass when it comes to kombucha packaging.

    1. Glass bottled kombucha is like going out in the sun without any sunscreen

    Cans are better at preserving kombucha fermented brew, plain and simple. While it’s great for us as humans to get moderate amounts of that delicious vitamin D from sunshine, the same cannot be said for kombucha. In fact, research shows that visible light can actually harm kombucha because it can cause different yeasts to stop growing or fermenting. Which is why cans reign supreme when it comes to kombucha packaging. Where glass bottles act like a window between visible light and kombucha, aluminum cans are like black-out curtains.
    So, let your booch get some much needed protection from the sun and opt for canned kombucha the next time you want to treat yourself.

    2. The aluminum can wins the gold medal for sustainability

    It may feel like you’re being eco-conscious when reaching for that glass bottle of kombucha, but there are some pretty surprising facts about aluminum cans that actually make it the front runner when it comes to sustainability.
    Here are some interesting environmental facts for you to noodle on:
    • Cans are 100% recyclable. There is no limit to how many times they can be recycled, so aluminum cans can be recycled indefinitely! (Source)
    • Recycling aluminum takes 95% less energy than making aluminum from raw materials as opposed to recycling glass which saves only 30% of the energy required when producing glass from raw materials. (Source)
    • 1 ton of recycled aluminum saves 10 cubic yards of landfill space where recycling 1 ton of glass saves only 2 cubic yards of landfill space. (Source)
    • It takes as little as 60 days to recycle a used can and get it back onto a grocery store shelf as a brand new can. (Source)
    • Each ton of aluminum recycled saves more than 15 tons of fresh or sea water use, so if nothing else – do it for the turtles. (Source)
    • Habitually, aluminum cans are 70% more likely to be recycled than glass.

    3. Take your can on an adventure to the places your glass can’t go

    Cans will go wherever glass can’t, like pool-side and to the beach. Another cool thing we love about cans is that we’re not worried that they’re going to shatter in our backpack as we hike a couple of miles to the perfect picnic spot. No one wants that.

    4. Cans have a lower carbon footprint!

    According to this sustainability report, cans reduce the overall energy and greenhouse gas emissions associated with shipping because they weigh less than glass and can be packed more efficiently.

    5. Make the change and save some change

    Alright, here’s a final bonus for ya – since it costs less to ship Better Booch in aluminum cans vs glass bottles, we can lower the price. Pretty sweet, right? We think so too because we believe everyone should be able to treat themselves to kombucha on the regular.

    Moral of the story

    We dig canned kombucha more than glass bottled kombucha. It’s more sustainable, easier for us to take on our adventures, and it can save you some loot when stocking up on Better Booch. For us, that’s a win-win-win but we want to hear from you…

  12. the_editor says:

    Hard Kombucha brand Boochcraft posted on Making the Transition from Bottles to Cans

    To Can or Not to Can?

    That is the question. Taking a stroll through the grocery store, you’ll likely find kombucha packaged in various ways. Bottles, cans, plastic…you name it. Traditionally, kombucha is poured into glass bottles after fermentation, so what led to us transitioning from glass bottles to cans? Well, there’s quite a few reasons.

    Why Canned Kombucha is a Better Option

    For the Planet

    As a certified B-Corporation, Boochcraft is always on a mission to “Do Better” for both people and the planet. Aluminum is one of the most commonly recycled materials, even more so than glass, with over 35 million cans being recycled each week. They are also incredibly easy to make (with cans often made of almost 70% recycled material already). Aluminum can be recycled indefinitely, using 90% less energy than recycling a glass bottle. With such a quick turnaround time, your discarded Boochcraft can can be back on the shelves in just a few months, without ever hitting a landfill. Aluminum cans also weigh much less than glass bottles and require less packaging. This reduces our environmental impact by using less material to keep bottles from breaking and less energy to transport Boochcraft from one place to another. You won’t find any plastic rings here; we neatly package our Booch in recyclable paper boxes.

    For Your Convenience

    Glass bottles, however pretty, are not always as functional. We like to bring our Booch with us, and for safety reasons, glass bottles often aren’t allowed. On top of that, they’re heavy, clunky and delicate…nobody wants a broken bottle to ruin their day (and waste that precious Booch).

    References: https://www.euronews.com/green/2019/07/17/glass-bottles-vs-aluminium-cans-which-are-better-for-the-environment

  13. the_editor says:

    Longmount, Colorado-based CanSource (“The leading provider of cans and custom packaging solutions for the full spectrum of craft beverage makers.”) posted:

    Why Cans Are Better Than Bottles for Craft Beverages

    Since the dawn of drinking, people have debated if bottles or cans are better. Whether touting taste and temperature or arguing aroma and aesthetic, the ongoing container controversy has left a trail of broken bottles and crushed cans in its wake. In this article, we intend to end the dispute once and for all using science and our experience specializing in custom packaging for the craft beverage industry. (Spoiler alert: the answer is cans!)

    We’ve Got You Covered

    Regardless of where brew your batch, we’re in your backyard! We’ve got you (and your cans) covered everywhere in the US, including our customers in Hawaii.
    We take our commitment to your craft seriously and work with beverage makers of all sizes and types. When you partner with CanSource to sleeve your craft beer, wine, RTD, sparkling water, cold brew, kombucha, (or any other crafty creation,) you can count on conscientious and efficient service. With four facilities strategically located across the U.S. – that all work together – machinery breakdowns and capacity issues are handled without a hitch.

    Secret Sauce

    We know you’re meticulous about what goes into your cans, which is why our plant managers are equally as diligent about what’s on the outside.
    Our secret sauce is made up of can sleeving experts who make it their mission to ensure your cans look great every day!

    Ready to Serve You

    CanSource started in 2011 as a homegrown mobile cannery for breweries, so we understand every aspect of creating craft beverages. Now, with nearly a decade of experience providing custom printed labels and can sleeves, for craft beer and the full spectrum of canned beverages, we’re ready to serve you. With locations in CA, CO, NC PA, (and growing,) CanSource is the leading provider of shrink sleeved aluminum cans in the U.S.

    Flavor Savers

    When it comes to beer, it’s all about staving off the skunk! Allowing light, oxygen, and heat to combine in the container leaves behind a very stale and flat tasting brew. Since cans let in zero light – the beer is kept in the dark – keeping it delicious!

    Clear, green, and blue bottles are no match for UV rays but what about darker bottles? While true that amber bottles block out about 95% of light, they still let in the air. Cans, on the other hand, form an airtight seal that keeps beer fresh, crisp, and flavorful.

    Portable Parties

    Hiking, camping, going to the beach – most outdoor activities go better with a beverage – yet none do well with broken glass. Cans are far more portable than bottles and weigh two pounds less per six-pack. Cans are also easier to pack in a cooler, cool faster, stay cooler longer, and are the preferred containers of concert venues, sports stadiums, and public pools because they’re safe.
    Craft beverage makers have steadily been making the move to cans to control costs. Because they’re light and stackable, cans yield lower shipping charges even at higher volume. Nearly three times as many 12-ounce cans can be shipped in a standard semi-trailer vs.12-ounce glass bottles, significantly lowering the cost of fuel. Plus, cans don’t break in transport.

    46.9% of craft beer now represented by cans

    Canning is Caring

    Caring for the environment comes in a can! Because aluminum is infinitely recyclable, close to 70% of all cans are recycled (compared to only 34% of glass bottles.) Moreover, 75% of all the aluminum ever produced is still in use today. But the benefits of recycling aluminum don’t stop there:

    • Recycling cans saves enough energy to power more than 4.4 million homes for an entire year.
    • Recycling cans prevents nearly 5% of the world’s total mining of Bauxite ore used for aluminum production.
    • Every year, the aluminum industry pays out close to a billion dollars for recycled cans collected during community drives. In turn, this money supports organizations like Habitat for Humanity, The Boys & Girls Clubs of America, local schools, and religious programs.

    Beverage Crafters

    At CanSource, we provide the highest quality aluminum cans in the widest variety of shapes and sizes. And since cans provide 360-degree coverage, they make the perfect canvas to showcase your brand.

  14. the_editor says:

    Independence, Ohio-based Millcraft (“With more than 100 years of experience in distribution, we understand exactly what you need to package and brand your craft beverage effectively.”) explains Why the Craft Beverage Industry is Choosing Cans over Bottles

    Sustainability, Functionality and Economy are Key Factors in Growing Preference for Cans

    Craft beverage producers and consumers alike show a growing preference for aluminum cans as their packaging of choice. Sustainability, functionality and economics all come into play when brewers decide the best way to package – and consumers decide the best way to drink – their craft beverages.

    Sustainability

    When it comes to overall sustainability, a beverage’s container is just as, if not more, important than its raw ingredients or production process. While “on tap” kegs are the most sustainable option for on-site service at brewpubs, bars and restaurants, they are also the most restrictive when it comes to off-site consumption at home. So what is the next best retail container for both brewer and consumer?

    • A growing consensus is pointing towards aluminum cans over glass bottles for the lowest eco impact. According to Earth911, a glass bottle would have to be reused – not recycled – three times to lower its greenhouse gas emissions enough to match those of an aluminum can.
    • UK-based Which cites a 2020 life-cycle assessment of beverage packaging from the University of Southampton that found glass and recycled glass bottles had the biggest carbon footprint due to the energy used and emissions produced when extracting and melting the composite materials. On the other hand, because it is easily and infinitely recyclable, aluminum is an excellent sustainable alternative, especially when it comes to containing pressurised beverages such as carbonated drinks and beer.

    • A brand new study from the Aluminum Association and Can Manufacturers Institute (CMI) — The Aluminum Can Advantage: Sustainability Key Performance Indicators 2021 – measured the closed-loop circularity rate (the percentage of recycled material used to go back into the same product) for aluminum cans at 92.6 percent compared to 26.8 percent for PET bottles and between 30-60 percent for glass bottles.

    Did you know? Approximately 75% of all aluminum ever produced in the world is still in use today.

    Did you know? A used beverage can can be recycled and returned to the shelf within 60 days.

    (Source: https://yourstory.com/socialstory/2021/08/sustainability-agenda-aluminum-packaging-recycling/amp)

    Functionality

    Producers and consumers are increasingly recognizing the user-friendliness of aluminum cans when compared to glass bottles. Cans are lightweight, portable, virtually unbreakable, and require no openers, whereas glass bottles are heavier, harder to transport, subject to breaking and often require an opener. In addition, a can’s opacity helps protect product quality by minimizing UV light exposure.

    Economy

    Despite current supply chain challenges impacting the beverage packaging sector, manufacturing and wholesale costs for aluminum cans continue to be competitive, particularly because aluminum recycling is both economical and eco-friendly. According to The American Ceramic Society, “a can made of recycled aluminum requires about 95% less energy to produce than one made from non-recycled materials (compared to closer to about 25% energy savings for glass).”And because of their lighter weight and lower likelihood for breakage, shipping costs also favor cans over bottles.

    Judged from any angle – sustainability, functionality or economy – aluminum containers are a growing favorite. Earth911 sums it up like this: “If you can find aluminum cans made from 100% recycled materials, they should be your top choice when shopping for single-serving beverages. Their low transportation footprint and ease of recyclability make them a winner.”

  15. the_editor says:

    Shipping consultants Gorilla Shipper summarize the advantages and disadvantages of glass and aluminum cans, starting with a brief history of the packaging for beverages in the ancient world:

    Cans vs. Bottles: Which Is Best for Your Products?

    Are you caught up in the age-old debate of cans vs. bottles? We understand if you feel a little bit confused.

    Making well-informed decisions when comparing aluminum cans vs. glass bottles will have long-term effects. So, we compiled this unbiased comparison to eliminate any guesswork you may encounter when searching for packaging solutions your customers will love.

    In this quick read, we cover the pros and cons of each option and highlight their impact on product appeal, protection, and the environment. Let’s dig in!

    The Evolution of Cans vs. Bottles

    Containers have been a necessity to store and transport various products for centuries. Both cans and bottles have played a significant role in this ongoing endeavor. The history of bottles dates back to ancient times, with early remnants found in China, Phoenicia, Rome, and Crete.

    Initially made from materials like clay and earthenware, bottles eventually transitioned to glass manufacturing thanks to the ingenuity of the Phoenicians. Historians believe the first glass bottles came from Mesopotamia around 1500 BC.

    In the context of cans vs. bottles, you’d be fascinated to learn that tin cans emerged out of necessity to feed the military in the 18th century. In 1795, the French government, led by Napoleon, offered a substantial prize to anyone who could invent a method for food preservation. Nicolas Appert won the award in 1809 for developing an airtight container.

    Over the years, both cans and bottles have witnessed remarkable developments. In 1959, Ermal Fraze invented the easy-open aluminum beer can, revolutionizing the beverage industry. Shortly after, in 1965, aluminum beverage cans took center stage, becoming a popular choice for packaging.

    Advantages of Cans

    When comparing aluminum cans vs. glass bottles, cans offer many advantages. We’ll go over some of those below.

    Extended Preservation

    One significant advantage of cans is their ability to protect their contents from light and air.

    Aluminum cans create a robust shield that prevents light from reaching its contents, eliminating the risk of UV exposure. Additionally, cans have a higher oxygen barrier, ensuring that foods and beverages remain fresh for an extended period.

    Enhanced Sustainability

    Sustainability is a key objective of every business’s long-term strategy. Cans excel in this area. They can be made from recycled materials while maintaining their original quality. Aluminum cans boast higher recycling rates than glass bottles and can be infinitely recycled.

    When considering the environmental sustainability of cans vs. bottles, aluminum cans are more resource-efficient. That makes cans a more appealing choice for environmentally conscious consumers and businesses alike.

    Increased Portability

    Portability is another significant benefit when comparing cans vs. bottles. Cans are often lighter and less prone to breakage compared to glass bottles. They are easy to stack and transport without worrying about cracking or shattering.

    With the added convenience of pull tabs, cans eliminate the need for a bottle opener, making them even more user-friendly. Also, many modern cans come with resealable options, allowing consumers to enjoy a portion and save the rest for later, providing convenience and freshness all in one package.

    Faster Cooling

    Aluminum cans also have an advantage vs. glass bottles when it comes to cooling rates. Due to their efficient heat transfer properties, cans tend to cool faster in refrigerators and coolers, making them an excellent choice for products that require rapid chilling.

    The thin walls of aluminum cans allow for quicker temperature changes, ensuring that beverages or perishable items inside reach the desired coolness in less time compared to other containers. This not only saves energy and time but also offers consumers a refreshing experience in a shorter wait period.

    Advantages of Bottles

    While cans offer numerous advantages, one should not overlook the unique benefits that bottles, especially glass ones, bring to the equation. Below, we’ll discuss them in detail.

    Aesthetic Appeal

    One of the most significant advantages of bottles is their aesthetic appeal. When comparing cans vs. bottles, glass bottles have a premium and traditional feel.

    The traditional image associated with bottles often creates an impression of a high-quality and authentic product. That can be particularly important for brands that want to convey a sense of luxury and craftsmanship.

    Taste Preservation

    Taste preservation is another significant benefit of using glass bottles. Glass is nonporous and impermeable, ensuring no interaction between the container and its contents. As a result, the flavor of food and beverages remains unaffected, and there is no risk of unpleasant aftertastes.

    Additionally, glass bottles are chemically inert, which means they don’t react with the beverages or foods they hold. This non-reactivity ensures that acidic beverages, like certain fruit juices or carbonated drinks, retain their original taste profile without any chemical alterations over time.

    Greater Versatility

    A container’s versatility is another point you should keep in mind when comparing aluminum cans vs. glass bottles. Bottles come in various shapes and sizes, providing ample opportunities for branding and storytelling. They serve as a visual representation of their contents, communicating a message to consumers browsing store shelves.

    From elegant and delicate designs to sturdy and timeless structures, glass bottles can effectively convey the value and essence of the product they hold. The transparency of glass bottles showcases the purity, texture, and color of the product inside. This visual appeal can be a significant factor in consumers’ purchasing decisions.

    Glass bottles also have the unique ability to accommodate a diverse range of closures, from cork stoppers to metal caps to intricate glass tops. This variety of closure options allows for further branding possibilities and functional adaptations suited to the product’s needs.

    Disadvantages of Cans

    While cans offer several advantages, there are potential drawbacks associated with their use. Here are a few concerns to be aware of in the cans vs. bottles debate.

    Excessive Pollution

    The smelting process of aluminum releases sulfur dioxide and nitrogen dioxide into the atmosphere, contributing to smog and acid rain. To acquire the minerals needed to produce aluminum cans, manufacturers must engage in strip-mining of bauxite ore to obtain sufficient alumina.

    The extraction of aluminum from bauxite produces toxic waste known as red mud, which can lead to environmental contamination and health issues for nearby communities.

    Leaks and dam breaks in storage ponds have resulted in destructive incidents, burying villages under corrosive sludge and transforming rivers into polluted dead zones filled with toxic heavy metals.

    Energy Consumption

    In the debate of aluminum cans vs. glass bottles, it’s essential to note that not all cans are recycled. Many cans end up in landfills, contributing to the need for new materials. The production of aluminum cans requires energy-intensive processes, leading to carbon emissions and environmental impact.

    The refining process for aluminum consumes a significant amount of energy. Approximately 15 MWh of electricity is required to produce one ton of aluminum. That’s as much as a two-person household consumes in five years.

    Due to high demand, production relies on access to abundant and inexpensive electricity, often leading to the construction of large-scale, fossil fuel-based power plants. These power plants release large amounts of greenhouse gasses, contributing to global warming and climate change.

    Health Concerns

    When considering between cans vs. bottles, it’s vital to note that cans corrode and impart a metallic taste to foods. To prevent this, many manufacturers use BPA to coat the inside of cans. Bisphenol A, or (BPA), is an industrial chemical that’s been in use since the 1950s.

    BPA has been of concern to public health agencies, scientists, and the general public due to its potential health hazards. BPA is a known endocrine disruptor, meaning it can imitate and disrupt the production of hormones in both men and women. This can cause fertility issues, metabolic disorders, as well as breast and prostate cancer.

    The concern with BPA is so alarming that in 2012, the U.S. Food and Drug Administration (FDA) prohibited the usage of BPA in baby bottles and spill-proof cups. In 2013, they extended the ban to include infant formula packaging materials.

    Disadvantages of Bottles

    Despite their popularity, glass bottles have many drawbacks that may warrant considering alternative packaging options. Here are a few disadvantages to think twice about.

    Fragility

    It’s essential to consider the durability of each material when deciding between aluminum cans vs. glass bottles. While elegant and often preferred for its ability to maintain the purity of taste, glass has inherent fragility that can’t be overlooked. The very nature of glass makes it susceptible to cracks, chips, and complete shattering from even minor impacts.

    For manufacturers and retailers, the breakage of glass bottles can lead to added costs. There’s the direct cost of the lost product, but also potential additional expenses related to cleanup, waste management, dissatisfied customers, and even liability issues if a customer or employee were to get injured from the broken glass.

    Higher Transportation Costs

    When deciding between cans vs. bottles, you must not overlook the financial implications of each choice. Compared to aluminum cans, glass bottles are often bulkier and heavier. This added weight increases transportation costs as more fuel is consumed to transport the same quantity of product.

    Additionally, the fragility of glass bottles requires careful handling and packaging, often necessitating extra protective material. This not only raises freight costs but also impacts storage, as they take up more space per unit. So, from a logistics perspective, aluminum cans are more cost-effective vs. glass bottles.

    Environmental Concerns

    While glass is sustainable, recycling is challenging for waste management facilities. Most manufacturers require it to be sorted and recycled by color to produce high-quality bottles and jars. However, sorting can be difficult, especially when handling broken shards. Due to the risk of injury, recyclers find separating impractical, and the entire stream often ends up in landfills.

    Moreover, the energy required to melt and reform glass for recycling can be relatively high, especially compared to materials like aluminum, which can be recycled with less energy expenditure. The high temperatures needed to process glass can make its recycling less energy-efficient and environmentally friendly than one might assume.

    Consumer Perception and Cost Implications

    Consumer perceptions heavily influence preferences and choices when comparing aluminum cans vs. glass bottles. Distinctive packaging design and strong brand association are essential elements that can increase repeat purchases and profitability. The exterior packaging helps develop brand loyalty and makes your products identifiable among the competition.

    When evaluating cans vs. bottles, consider your target avatar to evoke a positive effect on consumer brand experience while keeping costs in check. Aluminum cans may be better for convenience and portability and offer lower transportation costs. However, glass bottles convey luxury and product quality through their weight and feel.

    Whichever route you choose, remember clever packaging design and branding enhance desirability for both options, influencing consumer choice based on values and lifestyle. Your environmental footprint will be under scrutiny. So, consider your environmental impact and marketing strategies when making sustainable packaging decisions.

    Protect Your Cans and Bottles with Gorilla Shipper

    Choosing between aluminum cans vs. glass bottles will require time and thorough evaluation. You must study your product and target market to determine which material is the right choice for you. Whether you go for cans or bottles, we have the packaging solutions you need to protect your products and reduce costs.

    At Gorilla Shipper, we offer Hexabox, pulp, and foam packaging solutions for cans and glass bottles of all sizes. Our Hexabox and pulp shippers are made from recycled materials and are biodegradable. All our products are ISTA 6-FEDEX-A test certified. And the best part? The more you buy, the more you save!

  16. the_editor says:

    Non-profits environmental group Econation evaluates cans and bottles, while strongly recommending beverages on tap (my favorite!) as an environmentally friendly solution that uses neither:

    Bottles or Cans: Which is Better?

    The most environmentally friendly way to drink a beer is to walk or ride your bike to the nearest pub and have a pint or two from the tap – with your friends. Any sort of social consumption reduces everyones’ footprint. Nevertheless, people will still buy their beer to go, and there are two options: cans or bottles. But which is better?

    Glass bottles

    Flavour

    Beer is called ‘liquid bread’, and like bread it will stale over time with oxygen being the biggest contributor. Bottles have more empty space at the neck than cans, and the oxygen in the air will stale your beer faster. Also, glass lets light into the beer. When sunlight, or even artificial light, shines on beer it reacts with the hops and creates an unpleasant aroma. Brown bottles protect beer from most of those harmful rays, but green and clear bottles let more light in. Light is really only a problem if you drink beer after its best-by date or if you leave it in the sun for a week before drinking it!

    Making glass

    Making glass is very cheap and not very energy intensive. Typically, a glass bottle is made with between 20 and 30 percent recycled material. Also, bottles are made with silica, which is an abundant resource and its mining usually has limited environmental impact.

    Glass is heavy, especially when compared to aluminium. This means that glass bottles have a larger carbon footprint when it comes to transportation. They also take a large amount of thick cardboard packaging to make sure the fragile glass bottles don’t break.

    Recycling glass

    Facilities to recycle glass are harder to come by than those for aluminium cans. Many local authorities refuse to collect glass alongside other rubbish or recycling, citing difficulties in repurposing glass should bottle break and different colours mix in transit.

    Reusing glass

    Reusing has less impact than recycling and bottles can be reused, cans can’t. In some places bottles can be returned to the supplier. They are then checked, washed and sterilised and are ready to be refilled again. If this happens their eco-footprint is ten times less than that of a can or bottle that is made from virgin materials.

    Beer Growlers

    Growlers

    Growlers (also known by other names like flagons or jugs) were popular in the 19th century as a way for drinkers to bring a jug of beer home from the pub. They are a large glass (plastic or metal) bottle that have made a comeback in recent years with the rise of craft beer breweries. Many craft breweries sell beers straight from the brewery without the expense, or footprint, of bottling or canning.

    In terms of flavour, a growler has a lot more headspace (and hence a lot more oxygen) than bottles or cans, so beer inside doesn’t last very long before it stales. When you open your growler, a lot of the carbonation gets released. If you don’t drink it all and you reseal it, be sure to drink it within 48 hours, even then, the beer will be noticeably flatter than before.
    In terms of sustainability, as long as you reuse them over and over again, growlers should have the lowest environmental impact, especially compared to single-use bottle and cans.

    Cans

    Flavour

    Cans keep beer fresh and stable for longer. Cans are sealed under pressure so very little oxygen gets in, and they protect the beer from the effect of light. Also, cans are lined inside with a protective seal that prevents any metal taste coming through. However, they do warm up faster than thicker-walled bottles.

    Making cans

    From a sustainability point of view, the major downside to cans comes from making new aluminium. Aluminium producers start with bauxite which is an ore with high levels of aluminium. Bauxite is often mined in open-cast mine operation which requires massive equipment that damages the environment. Manufacturing a can is much more energy intensive than making a glass bottle. To produce a tonne of virgin aluminium from bauxite can use ten times as much electricity as manufacturing the same amount of glass from sand.

    However cans are lightweight, so their greenhouse gas emissions during transport are 40 percent lower than that of bottles or growlers. Cans also have less cardboard to hold them and to transport them. Any packaging adds to a product’s footprint.

    Recycling cans

    Aluminium cans are a high-value material and are recycled more than bottles. According to the Aluminum Association, on average cans are made with 70 percent recycled content, and people recycle their cans 20 percent more often than they recycle glass.

    The aluminium can is one of the most easily recycled materials, and recycling a can uses 90% less energy than recycling a glass bottle.

    In conclusion: Bottles or Cans: Which is Better?

    For flavour, cans are the clear winner.

    For sustainability, growlers are the winner as long as you use them repeatedly. Bottles that you return to the supplier to be reused come second. And if you’re only using them once, then cans beat bottles.

  17. the_editor says:

    Ixchel, the founder of Umani Fermentos shared the reasons they switched from glass to cans in my February 14, 2025 meeting with her:

    Ixchel: We started with glass because we liked it better. And also we were thinking it was more sustainable. Later we found out it’s not as easy to say.

    Booch News: It’s more sustainable.

    Ixchel: In some ways.

    BN: Yeah, there’s some controversy. Some people say, well, aluminum is better because, for example, you can’t take glass to a swimming pool or to the beach. Or if you go on a walk, a can is easy. You squish it down. But then other people say, oh, you’ve got to be in glass because it’s the most natural. And it’s heavier to ship as well.

    Ixchel: It’s heavier to transport, so it uses more fuel. Also, you can’t stack bottles, but you can stack cans. So, it’s less energy to keep them cool. I mean, it has its obstacles, as everything does. But we went from glass to cans. Because during the pandemic, our supplier stopped making our bottles and could not supply us. And then when they came back, they were not making our bottles because that was not their main thing. So, we had to find a solution.

    We had worked in beer breweries for a brief time. And that’s how we came up with the idea for producing kombucha. We took the processes we knew from brewing beer. For example, this bright tank is usually used for beers. But when you understand the process you can adapt. Because here in Mexico we don’t really have a kombucha industry. So, we have to adapt.

    I was thinking, well, they sell their beer in cans. Why can’t we put our kombucha in cans? At the beginning when we stated canning it was even more manual than this. We had to fill each can by hand. And then wait for it to settle. Like a pet net. The four spigots we have now are a step up for us. We filll each can and then close it. And then wait for it to become carbonated. And then we moved it to the fridge.

    BN: So you’ve conditioned it in the can.

    Ixchel: Yes. And then we grew to the tank and the equipment you see.

  18. the_editor says:

    The potential leaching of aluminum into kombucha sold in cans highlights the concern some have about consuming toxic substances. However, these concerns should be understood in terms of the various sources of aluminum elsewhere plus an appreciation of the effective elimination of aluminum by the human body.

    • Aluminum can be found in food-related products including pots and pans; storage containers, such as beverage cans; and foil.
    • Aluminum is found in numerous foods and beverages including fruits and vegetables, beer and wine, seasonings, flour, cereals, nuts, dairy products, baby formulas, and honey. Typically, adults ingest 7 to 9 milligrams of aluminum per day.
    • Aluminum is found in health products including antacids, buffered aspirin, antiperspirants and some vaccines.

    The human body has efficient mechanisms for eliminating excess aluminum:

    • Kidney excretion: Over 95% of aluminum is removed from the body through the kidneys and excreted in urine.
    • Rapid elimination: In healthy individuals, about half of the aluminum in the bloodstream is removed within 24 hours, with half of the remainder eliminated the next day.
    • Fecal excretion: Approximately 99% of aluminum consumed through food is eliminated in feces without being absorbed.
    • Limited absorption: Only about 0.1% to 0.3% of orally ingested aluminum is actually absorbed through the gastrointestinal tract.
    • Biliary excretion: About 2% of aluminum is eliminated through bile.

    However, aluminum elimination can be impaired in certain conditions:

    • Kidney dysfunction can reduce the body’s ability to excrete aluminum effectively.
    • Intravenous exposure (e.g., contaminated total parenteral nutrition) can lead to higher retention rates, especially in neonates.
    • Certain compounds like lactate, citrate, and ascorbate can facilitate gastrointestinal absorption of aluminum.

    References:

    [1] https://pmc.ncbi.nlm.nih.gov/articles/PMC8767391/
    “Healthy subjects under normal situations are able to excrete all absorbed aluminum.”

    [2] https://www.chop.edu/vaccine-education-center/vaccine-safety/vaccine-ingredients/aluminum
    “most of the aluminum contained in foods passes through the intestine without getting into the bloodstream (less than 1% is absorbed)”

    [3] https://www.alzheimersresearchuk.org/news/aluminium-and-alzheimers/
    “…the levels of aluminium most of us are exposed to everyday are considered safe. A healthy individual normally carries between 30-50 mg of aluminium in their body…
    …our bodies have evolved efficient ways to get rid of it and keep us safe. Only a very tiny 0.1% of aluminium from our food and drink is absorbed by the gut and enters the bloodstream. In healthy individuals, this is swiftly and efficiently removed by the kidneys and leaves the body in urine.”

    [4] https://emedicine.medscape.com/article/165315-overview
    “Approximately 95% of an aluminum load becomes bound to transferrin and albumin intravascularly and is then eliminated renally. In healthy subjects, only 0.3% of orally administered aluminum is absorbed via the gastrointestinal (GI) tract, and the kidneys effectively eliminate aluminum from the human body. Only when the GI barrier is bypassed, such as by intravenous infusion or in the presence of advanced renal dysfunction, does aluminum have the potential to accumulate.”

    [5] https://wwwn.cdc.gov/tsp/phs/phs.aspx?phsid=1076&toxid=34
    “An average adult in the United States eats about 7–9 mg of aluminum per day in their food…
    …Oral exposure to aluminum is usually not harmful.
    …The FDA has determined that aluminum used as food additives and medicinals such as antacids are generally safe.”

    [6] https://pmc.ncbi.nlm.nih.gov/articles/PMC2782734/
    “…it should be noted that only at excessive concentrations of aluminium are toxic manifestations seen and, hence aluminium is considered to possess a “low” potential for producing adverse effects.”

  19. the_editor says:

    Aberdeen, UK-based Raw Culture posted ‘Beyond the Bottle: Why Raw Culture Kombucha Championed the Can Revolution

    At Raw Culture, we’re not only passionate about crafting gut-friendly kombucha with the finest ingredients, but also about making conscious choices that benefit our consumers and the planet. That’s why, unlike many kombucha brands, you won’t find our bubbly goodness nestled in glass bottles. Instead, we proudly embrace the humble but mighty can, and here’s why:

    Cans: Champions of Resilience

    From bustling city streets to remote mountain trails, Raw Culture kombucha is meant to accompany your adventures. Traditional glass bottles, however, come with inherent fragility. We believe your kombucha journey shouldn’t be marred by accidental shatters or inconvenient leakages. By choosing cans, we ensure your Raw Culture fix arrives safe and sound, no matter the terrain.

    Lightweight Leaders: Embracing Eco-Efficiency

    Glass bottles come with a not-so-secret burden: weight. This translates to hefty emissions during transportation, a burden on your backpack, and increased strain on our planet’s resources. Raw Culture cans, on the other hand, are featherweights compared to their glass counterparts. This translates to significantly reduced carbon footprint during shipping, a lighter load for you, and a smaller environmental impact – a win-win for your body and the planet.

    Protecting Precious Bubbles: A Fortress of Flavor

    The delicate dance of flavors and vibrant fizz in Raw Culture kombucha requires a protective haven. Aluminum cans offer exceptional barrier properties, shielding your kombucha from light, oxygen, and other environmental factors that can compromise its taste and potency. This ensures that every sip is as fresh and flavorful as the day it was brewed, delivering the full Raw Culture experience, every time.

    Recycling Royalty: Aluminum’s Sustainable Reign

    While both glass and aluminum can be recycled, the crown for sustainability goes to the can. Aluminum boasts an impressive 70% recycling rate, one of the highest of any packaging material. Additionally, recycling aluminum requires significantly less energy compared to glass, further minimizing environmental impact. By choosing Raw Culture cans, you’re not just enjoying a delicious beverage, you’re participating in a cycle of responsibility, one sip at a time.

    A Conscious Choice, a Brighter Future

    Our commitment to cans goes beyond practicality; it’s a deliberate choice for a healthier planet and a more sustainable future. By embracing cans, we minimize breakage, lighten our carbon footprint, protect the deliciousness within, and champion recyclable packaging. So, raise a can of Raw Culture kombucha – to conscious choices, vibrant flavors, and a future where sustainability bubbles over with every sip.

  20. the_editor says:

    Andrew from Nunc responded to the March 3, 2025 post by Gary Leigh. He includes references to scientific studies on sources of aluminum from soft drinks and children’s toys.

    As an industry we should be focussed on building our category, supporting one another (especially during these challenging days), rather than attacking other brands. I don’t care if it’s Remedy or someone else – they’re helping to introduce people to kombucha and we (the industry) should be supporting this.

    This would be a very long response if I went through everything Gary has claimed, but a few points:

    The article claims kombucha’s acetic acid makes it far more corrosive than sour beer (which contains mostly lactic acid), causing “extreme” aluminium leaching. This is incorrect. Researchers have established that it’s the total amount of dissolved acid (titratable acidity) that drives corrosion risk, not just pH or any specific acid type. Further, there are many acidic beverages with a pH 2.5–3.5 which have been safely canned for decades​, so kombucha is not inherently an “extreme” outlier.

    The article claims “Aluminium concentrations in one 48-week-old can were found to be as high as 58mg/L – 100-fold greater than in concentrations found in non-sour beers and far exceeding the World Health Organization (W.H.O.)”. I can find no reports supporting this claim. And a minor correction – 58mg/L is equal to 20.6 mg of aluminium in a single (350ml) can, which is actually 10 times what might be found in a normal acidic drink – not 100-fold.

    Next. There is no scientific evidence that aluminum leaching leads to diseases like Alzheimer’s. This claim is not grounded in evidence – hypotheses about aluminum causing problems are based on much higher exposure scenarios (e.g. occupational exposure), or outdated studies on patients with kidney failure using aluminum-containing medicines.

    Next. There have been multiple studies measuring how much aluminum actually migrates into acidic beverages from cans, and the consensus is that the amounts are very small. One comprehensive test found that even after 12 months in the can, the aluminum in soft drinks (with pH as low as 2.5) contributed at most an estimated 0.8 mg of aluminum per day to the consumer​. This is practically negligible – it’s a tiny fraction of what an average person gets from other daily sources of aluminum (our normal diet, which includes aluminum naturally present in foods or added via processing, contributes around 5–10 mg of Aluminium per day). Toxicologists also note, that only a small percentage of ingested aluminum is actually absorbed by the human gut, as much of it passes through​.

    Further, regulatory authorities have set safe intake limits for aluminum to ensure public health. The World Health Organisation’s provisional tolerable weekly intake is about 2 mg per kg body weight (roughly 150 mg per week for an adult)​. In the context of beverages: a person would have to chronically consume extremely large quantities of canned kombucha to approach that limit. Even the sour beer study (which the article references) found typical aluminum levels on the order of a few milligrams per can at most, meaning you’d need to drink in the order of a half-dozen very acidic cans every single day to come anywhere near the safe intake threshold​.

    If I was drinking that many acidic drinks per day – I’d be worried about the damage the acids were doing to my teeth, rather than aluminium leaching.

    Even the final claim in the article “glass is the natural environment for storing kombucha since it preserves the quality and flavour of the drink” is patently false.
    – Cans have a lower Lifecycle Carbon Footprint.
    – Cans have a lower transport emissions footprint.
    – Cans have lower Carbon Emissions.
    – Cans can be infinitely recycled.
    – Cans are 100% light-proof, which prevents degradation of sensitive compounds in kombucha (ginger, turmeric, and other herbs are light sensitive).
    – Glass bottles have a higher oxygen exposure risk. This oxygen exposure leads to oxidation, which causes flavour degradation (vinegary or stale taste), a loss of beneficial compounds (like polyphenols and vitamins), and potential overgrowth of unwanted bacteria or yeasts.

    Finally, coca cola has a pH of around 2.5. It’s been in cans for well over 50 years without corrosion problems. So, this article is little more than scare mongering, more so than a ticking time bomb.

    Now, can we all get back to growing awareness of kombucha and less beating up on kombucha brands who do things differently.

    Here are a couple of scientific studies:
    https://pubmed.ncbi.nlm.nih.gov/8197828/#:~:text=of%20dissolution%20of%20Al%20from,toxicity%20for%20the%20human%20body
    https://health.ec.europa.eu/system/files/2018-03/scheer_o_009_0.pdf#:~:text=Experimental%20data%20indicate%20that%20oral,is%20contained%20in%20food

  21. the_editor says:

    BH Jamison, the Head of Marketing at Cask Global Canning Solutions, Calgary, AB, Canada shared details from a KBI Panel held April 2021.

    Canning Kombucha is a Proven, Scalable and Sustainable Choice

    The concerns raised about Kombucha in cans stem largely from misunderstandings around liner technology and cold chain management. With the right can supplier, Kombucha brewers can ensure safety, stability, and sustainability.

    Key Takeaways:
    • Ball’s BPANI Gen 2 liners are tested and designed for Kombucha’s acidity.
    • Ball offers free product testing and warranties, ensuring safe compatibility.
    • Shelf life depends on pasteurization and handling, not the packaging itself.

    1. Proven Safety: Advanced Can Liners Designed for Kombucha

    A common concern is whether aluminum cans can safely hold Kombucha without corrosion or product integrity issues. The key here is liner technology and testing.
    Ball Corporation’s BPANI Gen 2 Liners
    • These are California Prop 65-certified and specifically designed for acidic beverages like Kombucha, sour beers, and hard seltzers.
    • Ball provides rigorous lab testing to confirm liner compatibility before full-scale production, ensuring product safety.
    • Unlike other manufacturers, Ball warranties both their cans and lid ends when they pass testing—an extra layer of assurance for brewers.
    We work with over 30 Kombucha brewers worldwide, including Hip Pop and Equinox, that have successfully scaled using aluminum cans, reinforcing their safety and reliability.

    2. Shelf Stability & Cold Chain Considerations

    Kombucha makers have different goals when it comes to shelf life and distribution. Aluminum cans accommodate both pasteurized and unpasteurized products with proper storage and handling:

    Pasteurized Kombucha
    • Has near-infinite shelf stability and does not require cold storage.
    • Some brewers add SCOBY or live cultures post-pasteurization to maintain probiotic benefits.

    Unpasteurized Kombucha
    • Typically has a 3-6 month shelf life and remains stable if kept cold.
    • Proper handling prevents secondary fermentation and pressure buildup.

    Regardless of packaging, all unpasteurized Kombucha must be kept cold—this isn’t unique to cans. Many brands use on-pack messaging to educate consumers about proper storage.

    3. Sustainability & Logistics: Cans Offer Clear Advantages

    For Kombucha brands focused on scalability and sustainability, aluminum cans provide significant benefits over glass and plastic:

    Aluminum is the most recycled beverage package in the world

    • Infinitely recyclable (unlike plastic, which degrades).
    • Lightweight, reducing freight emissions compared to glass.
    • 75% of all aluminum ever produced is still in use today.

    Cans Improve Distribution Efficiency

    • More durable than glass, reducing breakage and loss.
    • Preferred by retailers due to stackability and space efficiency.
    • Faster to cool, lowering refrigeration costs across the supply chain.

    Many Kombucha brands transitioning from glass to cans cite lower shipping costs, reduced breakage, and increased retail acceptance.

  22. the_editor says:

    VISY Packaging, Victoria, Australia, have a useful document outlined their tests for aluminum cans. (Thanks to James from Two Boys Brew for this.)

    Background

    The beverage market is constantly changing, with manufacturers of beverages creating many varied flavours and mixtures. This has recently been most apparent in the growth in popularity of RTD alcoholic beverage mixes as well as energy drinks and seltzers. These drinks often contain added compounds meaning these blends can be more corrosive than the standard carbonated beverage.
    The customer and Visy need to be aware of the corrosiveness of a new beverage being supplied in order to determine whether the customer’s current can specification (especially that for the internal coating) is suitable to hold the new blend. If an unsuitable specification is used this could potentially result in a significant loss of product and/or a recall, which is a situation that everyone wants to avoid.

    Bench Testing

    Therefore, at the presentation of a new blend/beverage, Visy has introduced an indicative semi analytical qualitative test to assess the likely suitability of the can in light of the aggressiveness of the new beverage. This is referred to as ‘bench-testing’ and should be conducted prior to any commercial filling taking place. To conduct this test, Visy requires a sample of approx 3L of the beverage – preferably within a glass container together with the required information (see below). A very aggressive beverage may cause the can to perforate over the test period; if the rate of deterioration/perforation is within a specified time-frame then the can will be considered as likely to be suitable for the provided beverage. The results of this test can then be shared with the customer in order to make a decision as to final can specifications.

    Visy Packaging Customer Information

    In addition, Visy offers a test-packing service whereby filled cans are stored at elevated temperatures to more quickly simulate the effect of an extended shelf life on both the can and the beverage within. In Visy’s view this process is currently the most useful accelerated testing process for shelf life, but still requires a period of 3 months. The controlled exposure to an elevated temperature over this period simulates a 12 month shelf life under more normal conditions. To conduct this test, please supply 2 cartons of the filled cans as soon as possible following filling.

    Bench Testing Process

    The test simply evaluates the corrosion rate of the beverage with aluminium [and internal coatings], and compares this to the rate observed for beverages that have been successfully packaged in cans and released into the market. As a general overview:

    • Initially the chloride levels of the beverage are recorded, and the colour observed
    • Observations are made after 3, 5, 7 and 10 days for colour and perforations
    • After 10 days, the aluminium level in the liquid are tested

    Interpretation of the Bench Test

    • If a can shows perforations at the 3 or 5 day inspection it is likely Visy will recommend a reformulation of the liquid as the product is likely to be extremely aggressive
    • If perforations show at the 7 – 10 day inspection, the liquid is still considered to be more aggressive than usual. At this point Visy will seek to determine a history for the product if available, and/or review the lacquer options with the customer
    • If there are no perforations after 10 days, then this indicates that the product will most likely have a minimum 12 months shelf life where filled and stored under recommended conditions
      High aluminium levels are an indication that the liquid is likely to be more aggressive
    • High chloride levels also indicate that the liquid is likely to be more aggressive
    • Importantly, this test only gives a general indication of the likely corrosiveness of the liquid. The only way to accurately determine the corrosiveness of a liquid is to perform a full shelf life test. Essentially, the bench test just indicates to Visy whether a liquid needs to be monitored more closely

    Visy Packaging Testing Flowchart
    We trust the above provides some useful background and context in relation to the Visy bench testing process. Please contact your nominated Visy Beverage Can representative to organise testing.

  23. the_editor says:

    Crindling Limited (UK) commented on Instagram in response to Gary Leigh’s March 3 Guest Posting

    We chose to use aluminium cans for several reasons. One being the environmental sustainability (light, recycled forever) but also our kombucha is fresh, we only give it 3 months date to ensure the quality. And we carefully measure pH to ensure it is not below our threshold.

    I agree lab testing should be done based on pH and time within cans, as well as on the BPA / alternatives however who’s going to fund this? We have lab tests done for shelf life etc fairly regularly and ours are always good.

    Fair enough, they’re not testing for leaching chemicals but as a conscientious producer you can only do the best you can. For a study to be practicable it would need to include every possible Can alternative and every variant of kombucha and not be funded by an interested party.

Leave a Reply

Your email address will not be published. Required fields are marked *